What We Do Best

Products & Services

we are good at what we do

Where Engineering Meets Wind Innovation

At DFM Blades, we specialise in the advanced design of wind turbine blades tailored to the evolving demands of the energy sector. Our areas of expertise span aerodynamic modelling, structural optimisation, material innovation, 

and project-specific consulting. Whether you’re launching a new turbine platform or enhancing existing systems, we deliver smart, high-performance solutions designed for real-world results.

Products & Services

OUR PASSION IS ROTOR BLADES
OUR SKILLS ARE COMPOSITE DESIGN AND MANUFACTURE
APPLYING DESIGN FOR MANUFACTURE (DFM) APPROACH TO REVOLUTIONISE BLADE PRODUCTION

Process Design & Optimisation

Integrated Aero-Structural Blade Design, with Design for Manufacture focus

Composite Component Manufacture & Prototyping

Blade Design Element Development: Webs, TE, LE…

Applying Fracture Mechanics in Composite Design & Analysis

Bespoke Design Tool Development

FEA: from Macro to Meso level (Ansys, LS-Dyna, Abaqus)

From global organisations To start-ups

Potential Customers

Turbine OEMs

Independent Blade Manufacturers

End-Users

SMEs & Start-Ups

Material and Component Suppliers

Anywhere Composites are used, we have capabilities to help: Marine, Automotive, Aviation…

projects and research

We collaborate on advanced R&D initiatives to explore innovative blade designs, aerodynamic enhancements, and structural efficiency. Our projects combine engineering expertise with a strong commitment to performance and sustainability.

manufacturing test

We test in our manufacturing facility and develop test protocols and validate blade concepts under real-world conditions. From prototype evaluation to process optimisation, we ensure every idea is production-ready.

ANSYS for structural analysis

Using ANSYS and advanced FEA tools, we simulate complex loads, fatigue behavior, and material performance. This allows us to optimise blade structures with precision, safety, and confidence in every scenario.

consulting for wind industry

Our team offers specialised consulting services for wind energy developers and OEMs, providing insights on design, performance, cost-efficiency, and innovation strategies tailored to market demands.

we have no limits

Why Choose Us

Because we combine cutting-edge engineering, constant innovation and a commitment to real results. Every project is an opportunity to go further — with tailored solutions that transform challenges into performance.

01

Design

Each project is born with a single goal: to maximize aerodynamic and structural efficiency. We combine engineering expertise and state-of-the-art simulations to deliver solutions that truly perform in the field.

02

Innovation

At DFM Blades, innovation isn’t a differentiator—it’s the foundation of everything. We use advanced concepts such as optimised geometries, composite materials, and digital integration to create the next generation of wind blades.

03

Engineering

More than just suppliers, we are strategic allies. We work side by side with our clients, from concept to validation, ensuring tailored solutions and solid technical support at every stage.

we aren't afraid of trying new things

Be part of something great

Innovation is in our DNA. At DFM Blades, we believe that true progress is only possible when you’re willing to challenge assumptions, question established methods, and step into uncharted territory. We don’t settle for “good enough” — we explore new blade geometries, rethink the role of materials, and push the limits of performance, always guided by science, data, and curiosity.

In an industry where small design improvements can lead to massive energy gains, we know that the courage to try something different isn’t a luxury — it’s a necessity. Our team is constantly experimenting with cutting-edge tools like computational fluid dynamics (CFD), advanced structural simulations, and hybrid composite strategies to create smarter, lighter, and more efficient wind blades.

But innovation isn’t just about technology. It’s about mindset. We listen closely to our clients, adapt to their needs, and co-create solutions that are both ambitious and practical. Whether we’re working with a start-up exploring new turbine formats or a large manufacturer scaling up offshore operations, we bring the same drive to innovate, test, refine, and deliver.

In a rapidly changing energy landscape, staying still means falling behind. At DFM Blades, we move forward — not with fear, but with purpose. Because trying new things is how we build the future of wind energy.

We Will Help You Every Step Of The Way

Let’s solve your challenges together—whether through expert consultation or a powerful partnership. Reach out today!